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AUTOMATIC STORAGE & RETRIEVAL SYSTEMS (ASRS)

Automatic Storage and Retrieval System

Automated Storage and Retrieval Systems (also referred to as ASRS systems) are most commonly used in manufacturing and distribution facilities. They typically replace large areas of shelving to save floor space, improve safety and increase productivity.

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Automated Storage and Retrieval Systems are – automated systems that efficiently and securely store items in a compact footprint.  They also allow users to easily and quickly  retrieve items when needed

Largely, our ASRS systems are categorized under two broad categories

  • High Density intelligent case storage and retrieval system

  • High Density intelligent pallet storage and retrieval system

System Solution Typical System Functional Areas

  1.   Production and processing area

  2.   Multi-shuttle system

  3.   Full case picking area

  4.   Split picking area

  5.   Checking & Packing area

  6.   Sortation area

  7.   Stacking area

  8.   Staging & outblund area

  9.   Full case outbound area

System Solution Typical System Functional Areas

Our carton shuttle system is composed of 3 main hardware system components

  • Intelligent case shuttles

  • High speed carton shuttle elevator 

  • GTP Goods-to-Person Picking Station

Intelligent Case Shuttle

Control Mode

-It adopts third generation motion controller and par aboliccurve acceleration and deceleration technology, which is stable and reliable, and fully integrates the parameters; -Industrial CAN bus technology is utilized to ensure stable and reliable data transmission

Shuttle Structure

- The whole shuttle frame adopts automobile level integrated welding forming technology which is rigid and stable, precise and reliable, light and easy to maintain.

Maintenance Mode

- Active maintenance is a simple operation in a short time.

Communication mode

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Triple security protection

-5G wireless communication. Seamless roaming. Strong anti interference ability

Fork material

-It adopts the world's leading Italian rolling fork with simple and rigid structure for smooth loading and unloading. -Aluminum alloy / stainless steel

Double location detection

Power Supply Mode

-48V DC sliding contact
wire power supply is
safe and reliable.

-First level protection: innovative i n t roduction of blocking rope technology in logistics industry; -Secondary protection: Racing level hydraulic buffer; -Three level protection: forced braking technology + brake;

- Absolute address + location hole & precise location

High Density intelligent case storage and retrieval system

The intelligent case shuttle system is an excellent solution and an important part in the cost optimization of the entire logistics flow. With the gradual upgrading of key technologies such as battery, communication and network, the carton shuttle system is widely used in the logistics system of various industries. The intelligent carton shuttle system is a unique solution for picking automation and solves the problem of high density storage and fast retrieval of goods. It can be used to optimize your warehouse to achieve the most cost effective storage and retrieval solutions. The flexibility of the carton shuttle system can not only meet your productivity requirements but also is a powerful tool for you to achieve accurate management.

Case shuttle lift

The special elevator for the carton shuttle storage is composed of a mast, loading table, lifting mechanism, driving unit and ladder. The main frame of the loading table is G5 carton type roller conveyor. The elevator is suitable for the transfer of plastic totes / boxes and cardboard cartons / boxes in and out of the carton shuttle storage. It is widely used in various box stereoscopic warehouses in e-commerce, medicine, clothing, manufacturing and other industries.

Case shuttle lift

  • High-speed vertical conveyor specially designed for shuttle.

  • System based optional single / double loading table.

  • Based on system, each loading table can select single/double positions.

  • Based on standardized and modular design, fast installation and maintenance can be realized.

  • The entire elevator system is efficient, stable and reliable.

GTP Goods-to-Person Picking Station

GTP Goods-to-Person Picking Station

Picking workstations in highly automated logistics systems is a very important and critical node. Our picking workstation is combination of advanced controls and software. With the unique design of voice, lighting, screen, scanner, etc., the operator can distribute, pick, transfer and package goods between various tote and boxes. Ergonomic design makes these processes and operations simpler, more comfortable and can maintain the highest efficiency. 

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The picking workstation is widely used for order picking in front of various tote & carton storage warehouses in e-commerce, medicine, clothing, manufacturing and other industries.

System Features

  • Excellent use of space
    High storage density. Also suitable for all
     kinds of special-shaped space transformation.

  • Excellent flexible extension capability
    Shuttles and aisles can be easily added for
    product promotions, sales and business
    growth.

  • Reliable, Continuous, Efficient
    Compared with manual work , the
    efficiency is increased by 5 ~ 7 times.
    7 Å~ 24 hours continuous operation to
    ensure the ability of order fulfillment.

  • High System Availability
    Shuttles and elevators are backed up to
    each other. Any fault of single equipment
    will not affect the operation of the system.

  • Storage Rules Can be Configured

  • -The storage rules can be configured
    independently making it easy to respond to
    changes in business mode ls and requirements.

  • Significant cost advantage
    The long-term and comprehensive cost
    advantage is obvious and also solves the
    problems of labor shortage and labor
    management.

  • Unique intelligent algorithmâ‘ 
    Optimize the order and path of goods in
    and out in real time to ensure the maximum
    efficiency and capacity of the whole
    warehouse.

  • Extremely Low Error Rate
    The accuracy rate in and out of the system
    is 99.99%, which is far lower than the error
    rate of manual handling so the customer
    experience can be enhanced and sustained.

  • Intelligent safety mechanism
    For abnormal entry into the warehouse
    area, the system will automatically stop the
    shuttle operation and send out an alarm
    effectively avoiding the occurrence of
    personnel injury and accidents.

  • Cost &Efficiency
    The number of shuttles and elevators can
    be configured on demand which allows
    customers to have more choices between
    balancing cost and efficiency.

  • PHM
    PHM connects with WMS, WCS and other
    upper level systems to realize big data
    analysis and provide maintenance
    decision-making suggestions for system equipment.

â‘ The scheduling algorithm and simulation system developed jointly with Auburn University in the United States show that the scheduling algorithm is more reasonable, more efficient and seamless with the equipment.

  • Applicable industries
    Widely used in e-commerce, footwear, accessories, medicine, pharmaceutical industry, electronics, and other light industries.
     

Applicable environment

  • Suitable for indoor environment

  • Ambient temperature: 0 ℃ to 45 ℃

  • Environmental humidity: 30% ~ 80%
    (no condensation)

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